Modern utility visualization and auxiliary installation management systems play a key role in monitoring and optimizing production processes. By integrating advanced control technologies, it is possible not only to track real-time device parameters but also to respond quickly to failures and analyze historical data.
The implementation of a system covering five production plants in Poland and Ukraine aimed to create a unified, remotely accessible environment for managing utilities and auxiliary installations. Key challenges, such as unifying communication protocols and integrating various control systems, were addressed through the use of the Aveva platform and Microsoft SQL Server database.
The project we implemented covered five production plants across Poland and abroad.
Before modernization, each installation was locally controlled, with no possibility of remote monitoring and management. The project implementation started simultaneously with the construction of one of the plants, allowing for a gradual integration of installations into the new system. A key assumption was to connect PLCs and other devices with various communication interfaces to the Ethernet network, followed by visualization and remote control of installations.
The first phase focused on developing the system at the plant under construction, where the main system servers were located. Access to visualization was provided through an RDS service. In subsequent phases, additional plants were gradually integrated. The system was implemented on the Aveva System Platform and consists of:
In addition to RDS access for authorized users, visualizations are also available in control rooms and reception areas of each plant.
The system provides visualization for the following installations:
Visualization of media and supporting systems:
The implemented system enabled full control over the operation of auxiliary installations and utility consumption from a single visualization application. Response time to failures has been significantly reduced, and the media consumption reporting process has become more efficient. Additionally, the system provides valuable data for internal analytics teams, supporting the optimization of processes and operational costs.
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