Processes in which raw materials are dosed into the tank, then processed under changing conditions (heating, cooling, pressure change, adding and removing substances, initiating chemical reactions, etc.), and then the final product is taken from the tank.
Batch processes are often used in industries where the requirements for product properties are very high, and meeting them is extremely important (e.g. in the production of drugs). Moreover, producing the wrong batch of the product results in high costs.
Such processes are used in the chemical, petrochemical, pharmaceutical, paper and food industries.
The System integrates all automation layers necessary to control a production process – PLC libraries, SCADA, Batch Management and Recipe Editor, Production Reporting System.
Developed based on Siemens and AVEVA (formerly Wonderware) products.
By shortening the production cycle and increasing assets utilization it significantly improves the OEE factor, increase throughput and the profitability of the production plant.
The System enforces sequence of performing subsequent tasks. Most of the operations are executed automatically, when the process requires manual task to be performed by operator, the System gives clear instructions, and records all actions accomplished by the operator.
The System uses the materials’ location data. This capability allows recipes to be independent of a materials’ current location.
Batch Management automates complex batch processes and maximizing the use of available plant capacity by simultaneous managing concurrent execution on networked equipment.
A device that have accomplished all tasks for a specific batch, is immediately available for the next batch.
Alarm and interlock management (process and safety interlocks) ensures the safety of the equipment, the process and the staff.
The System automatically captures and stores all data associated with the batch execution. This includes material genealogy, batch events, phase parameters, equipment allocation, actions and comments made by operators, etc.
Automatic capture of records and related reporting capabilities provide immediate access to accurate information and help to eliminate paper records and reduce batch release cycles.
empowers process engineers to create, modify and simulate recipes without any lines of control code.
The functionality shortens time to market for new products and decreases costs of new product development.
Redundancy on each level i.e.(PLC, SCADA, Batch Management) and software virtualization, ensure a safe and reliable production process.
A specific advantage of the system is its easy-to-operate interface. Empowers operators to control the production process in a well-organized and safe manner.
All events taking place in the production process, such as alarms, interlocks, sequence steps, etc. are visible to the operator. It allows for accurate control of the production process.
Solution based on Control-Service tools helps to reduce implementation time and avoid mistakes during programming of the technology process.
is delivered as an integral part of Process Automation & Supervisory System. Allows to run and test the Control System without the physical equipment.
It gives an opportunity to test all Control System components, (including PLC logic, SCADA interface and Batch Management environment), to develop recipes and train operators.
Operator using the Process Simulator operates the same SCADA and the same Control System as a final Control System.
This solution significantly shortens the project development time and increases safety during startup and operation of the production plant.
More about Process Simulator: www.control-service.pl/digitaltwin/en/process-simulators/
If the growing demands of customers who expect almost immediate delivery of products are a challenge for you, please contact us.
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Since 2001, Control-Service has been offering companies proven, reliable industrial automation systems. We provide modern control systems for production processes and batch production systems (InBatch), which we implement based on the Wonderware System Platform. The scope of our activities also includes the optimization of production and monitoring of production processes and media. We make software optimized for the user’s needs, ensuring our clients greater competitiveness on the market with a significant reduction in production costs.
We specialize in particular in providing systems for the chemical, food, automotive, construction and metallurgical industries.
The recipients of our solutions and services include Carlsberg Group, Coca Cola, Śnieżka, Kronospan, Kompania Piwowarska, Philip Morris, Orlen, Grupa Azoty and Volkswagen ..
Join the group of our satisfied customers to produce faster, more, more efficiently and cheaper!
tel.: +48 12 269 75 80
tel.:+48 603 920 864,
Polityka Prywatności Control-Service, ul. Płk. S. Dąbka 17, 30-732 Kraków, Woj. Małopolskie, Tel: +48 12 269 75 80, E-mail: firstname.lastname@example.org, NIP: 8691750132