Our Projects
Control-Service – Our Projects
With over 20 years of experience, we specialize in the design and implementation of industrial automation and control systems.
Take a look at our completed projects.
PCS7 System Migration (from version v7.0 to v10.0) in the water & wastewater industry
WinCC System Migration (from version 6.2 to 8.1) in the water & wastewater industry
Visualization Execution for Cogeneration System (Aveva System Platform) in the district heating industry
PCS7 System Expansion with a ventilation system in the food industry
Control System for Furnace Tilt and Ladle Car Movement using joysticks in the metallurgical industry (S7-1500, Aveva System Platform)
S5 to S7-1500 Controller Migration in a cookie production line in the food industry
Batch System Expansion in the resin production industry (S7-1500, Aveva System Platform, Batch)
Control of 1.6MW Pumps using medium-voltage frequency converters (S7-1500, Aveva System Platform)
PCS7 System Expansion with CO2 detection system in the food industry
Quality Supervision Workstations for production monitoring in the tobacco industry (PLC, InTouch, HMI)
Power Supply and Control of an Additional Pump using a 110kW frequency converter in the mining industry (S7-1500, InTouch, HMI)
Batch System Expansion in the paint industry (S7-1500, Aveva System Platform, Batch)
Modernization of a Cutting Machine using a 250kW frequency converter (PLC, HMI)
Power Supply and Control of a 2x250kW Mill in the ceramic industry (S7-1200, HMI)
Blower Control System in the food industry (S7-1200, HMI)
SCADA System Expansion with desulfurization system in the district heating industry (Aveva System Platform)
Batch Control System in the automotive industry (S7-1500, Aveva System Platform, Batch)
SCADA System Migration in the district heating industry (Aveva System Platform)
Delivery and Commissioning of a 400kW Frequency Converter for exhaust extraction in the metallurgical industry
Control System for Heat Recovery Installation in the mining and metallurgy industry (S7-400, WinCC)
Batch System Expansion in the resin production industry (S7-1500, Aveva System Platform, Batch)
Visualization Execution for Cogeneration System (Aveva System Platform) in the mining and metallurgy industry
SCADA System Migration in the chemical industry (Aveva System Platform)
Control and Automation System for Refining Installation (S7-1500, Aveva System Platform)
Control and Automation System for Pyrometallurgy Installation (S7-1500, Aveva System Platform)
Visualization of a cogeneration system (WinCC) for a sewage treatment plant
Development of a data aggregation system for the MES system
Development of a production visualization and reporting system (WinCC) for mining and metallurgical plants
Migration of the PCS7 System from version v6.0 and v8.2 to version v9.1 in the energy center for the Carlsberg Group
Design, programming, delivery and commissioning of the control system for the nitric acid concentration installation
Migration of the BMS system while maintaining the existing functionality, integration of the visualization system (WinCC) with the BMS system
Implementation of a reporting system enabling monitoring of working hours and planning inspections of technological devices
Migration of S5 controllers to S7-1500 – monoblock with a conveyor system
Control system for resin condensation reactors with a recipe module and a production process simulator
Development of an HVAC and BMS system for the Logistics Center at Śnieżka Company
Migration of S5 controllers to S7-1500 – batch production of tobacco flavoring
InBatch production software system for the emulsion paint and putty production department
Modernization of the exhaust fan drive system – Delivery and assembly of four 500 kW Siemens G120X frequency converters, parameterization and commissioning of drives together with changes in the Siemens S7 controller
Implementation of the control system installation for condensation resins for decorative laminates production plant (InBatch production on Wonderware platform)
The monitoring system of media consumption by the manufacturing plant, visualized on a video wall
Migration of the Mine and Glass Sands Processing Plant control platform of the Mine and Glass Sands Processing Plant (7 pcs. PLC S5 / S7, 4 InTouch stations)
Implementation of the central media monitoring system of for production plant
Control system for four WLM 2.5 boilers in the MPEC boiler room
Integration of the SAP system with the InBatch production system of a paint production plant
Modernization of the pumping station – Implementation of the control system based on the Siemens S7-1500 controller and visualization in the Wonderware InTouch visualization software together with its implementation, commissioning on site, staff training and technical support
Rotary kiln control system
Implementation of the power supply and dust control system
Expansion of the 6 kV RG HTC switchgear control system – Implementation of the S7-300 software controller, implementation of WinCC visualization software
Budowa systemu sterowania i uruchomienie zrobotyzowanej linii odlewniczej
Construction of the control system and commissioning of the robotic foundry line
Modernization of the glass production line – replacement, assembly, programming and commissioning of 25 drive systems (gearmotors and frequency converters)
Implementation of the control system of the new technological line for the production of water paints – batch production system built on the basis of InBatch Wonderware software and
250 kW mill control system with HMI panel and Siemens PLC as well as Danfoss frequency converter
Modernization of the pumping station – Implementation of the control system based on Siemens controllers and Wonderware System Platform as well as delivery and commissioning of a Danfoss 4×400 kW frequency converter in a cascade system
Chemical reactor’s control system for polymers production, S7-1500, InBatch, Wonderware Platform.
Control system for dosing of Dispal, S7-315.
Supply and control system for zinc coating furnace, S7-1200, TP-1500, WinCC Flexible.
Control and visualisation for air conditioning and ventilation systems in ceramics’ new production hall, S7-315, WinCC, TP1500.
Control system for brewing liquor, S7-1200, WinCC Flexible.
Modernization of palletizer – migration S5 to S7, S7314.
Media visualization on a video wall for car manufacturing plant, S7315, WinCC.
Control system for palletizing line, S7-1200, WinCC.
Control system for pump cascade, S7-1200.
Control system for chemical reactor, S7-1500F.
Automation system for cooling tower, S7-1200 WinCC Flexible.
Cascade pomp control system for automotive plant, S7-315, WinCC.
Modernization of packing line, S7-313, WinCC Flexible.
Control system modernization with migration: Simatic S5 to S7 for CiP station brewery, S7-315, WinCC.
Frequency converters installation, PLC and HMI software update for HVAC system in automotive plant, S7-400, WinCC.
Software design for crushing plant including unloading system, S7315, WinCC.
RGHTC switchgear automation implementation to the central visualization system.
InBatch production control system for Ftalowe Paints Department, based on Wonderware Platform, S7-417.
Device integration and P1 and B3 filling line data concentration for MES system, S7-414.
Modernisation of pulp node and hydrotransport control system, S7-3152DP.
Control and visualization for ventilation system – P1, P2, BBT Halls; S7315, WinCC.
Pump cascade system with control and visualization, S7315, WinCC.
A special water cascading system for the new production plant, S7315, WinCC.
InBatch production control system for Ftalowe Paints Department, based on Wonderware Platform and PLC Siemens S7-416.
Multi-pump cascading PWP drive system.
Implementation of BMS central system, monitoring, visualization as well as plant’s security and media consumption data reports, Wonderware Platform.
Control system for pallet transport with completed product from production division to MWG warehouse, S7-3152DP, TP Siemens.
Control system for Pallet Transport, S7-313.
Software preparation and batch production control system start-up on Wonderware InBatch platform for Chlorokauczuki Production Department along with switch boxes prefabrication and installation, S7-416, Wonderware Platform.
Ventilation control and visualization system – B3 production hall, S73152DP, WinCC.
Ventilation control and visualization system – B4 production hall, S73152DP, WinCC.
Control and visualization for ventilation system – warehouse, S73152DP, WinCC.
Modernisation of T13 conveyor belt carrying coal along with Danfoss 75kW frequency converter integration and commissioning.
The supply and start-up of switchgear with 400kW frequency converter to supply the car glasses heat up fan.
Modernisation of 45kW fans control – inverters and switch boxes supply and installation + power cables replacement.
The palletizing line PLC S7-300 controller software.
The palletizing line automation system.
The glycol cold store control system, PLC S7-1200.
Preparation of heat recovery wheels power cubicle for Belchatow Power Plant power generating unit’s modernised BB-1150 boiler.
Production of carbon filter control system in the syrup manufacturing plant – electrical part + IT systems – S7300.
SUW area carbon filter modernisation, S7-300.
TK01 water tank automation – the supply and installation of automatics elements, electric installation, pneumatic, software, visualization in PCS7v6 infrastructure system.
Complete control system preparation for softened water pumping modernisation S7-315.
Optimisation of palletizing line conveyor module – software S7 and VLT.
Acid tanks control and visualization systems, S73152DP, WinCC.
The supply and start-up of power supply and control system for collagen casings production line.
Modernisation of Hot Gases Fan drive system. The supply, installation and start-up of fan power and control systems with engine and 315kW frequency converter.
Building Epichlorohydric from glycerol installation production. The supply of switchgears with 110kW frequency converters – S7 software and operating panels.
The complex deoxygenated water pump system in the bottler building, S7300.
The supply of power and control cubicle for syrup manufacturing plant – Line L1, S7-3152DP.
Ventilation control system for brewery storage facilities – S7300 system and visualisation on WinCC.
Dehumidifiers control systems – filling line modernisation – software S5, S7, visualisation correction on panels (Protool), WinCC, supply, installation and Danfoss drives start-up, complex cabling.
The renovation of palletisers and depalletisers – filling line, drives replacement, S7 software correction.
Buckets with paint positioning system for pallet transporter.
250kW fan drive system modernisation. Celma engines (2 units), Danfoss inverters (2 units) supply and start-up along with electrical system.
The supply and start-up of switchgears with 400 kW switchgears (3 units) to supply and control the fans cascade.
Vacum pump drive modernisation along with Danfoss VLT 3000 frequency converter replacement for FC-302P30K.
Preparation of heat recovery wheels 4 power cabinets for Belchatow Power Plant.
The supply of switchgears (8 units) for the underground garage automation and ventilation installations.
The supply, installation and start-up of tank level control system in filtration buffer tank along with beer delivery to TKF pump drive system modernisation.
The power and control cubicle for two pumps: supply, installation and commissioning.
The supply, installation and commissioning of Danfoss frequency converters (25 units 75 kW).
Power and control system for rotary furnaces and dedusters.
The supply of switchgears with Danfoss 75 frequency converters and 250 kW for fans drives.
Tank pressure control system completion.
The supply and start-up of 2x 250 kW fans drive system with power quality convertor.
The complex plant modernisation – 75 kW electric fans drives automation, agitators, conveyor belts, switchgears supply and installation.
Switchgears preparation to control three 132 kW pumps, one 37 kW pump as well as two 92 kW pumps and one 26 kW pump.
The control system and drive’s preparation, stove circuit pumps (2 units) with frequency converters (engines: 75 and 200 kW, voltage 500 V).
Modernisation of hot water pump control system in Huppmann brew-house.
The supply, installation and start-up of Danfoss 6062 frequency converters (20 units 45 kW) for fan drives.
Preparation and commissioning of cold water control system for boiler room.
BBT tanks pressure control system preparation along with installation and start-up.