Process simulator
Safe testing, optimization, and production analysis
A production process simulator is a representation of a production installation using a mathematical model of a given object or process. It enables the analysis of system properties and responses under controlled conditions, without the need to interfere with the actual technological process.Control-Service Production Process Simulator
The Control-Service Production Process Simulator is an integral part of the control system, production management system, and SCADA system. The integrity of the solution lies in the fact that the production process simulation environment is an exact, functionally identical copy of the control system implemented in the production plant.Advantages of PLC and HMI solutions
The process simulation system supports increased business competitiveness by enabling safe and efficient testing of changes in a virtual environment.
It enables testing production processes for new products and verifying the correctness of operation as well as the feasibility of planned investments.
It enables the rapid implementation of only verified solutions, reducing the risk of losses resulting from low product quality or damage to the installation.
Benefits
Support for key investment decisions
The ability to test the impact of planned investments on production efficiency and plant safety provides reliable data and serves as a solid basis for making accurate business decisions.
Technology improvement
It enables recipe creation and testing, implementation of changes, and continuous improvement of production technology.
Increased safety
The virtual environment allows analysis of all dependencies between installation components. It enables testing of process interlocks and safety interlocks, increasing the safety of both the process and personnel, especially during commissioning.
Operator training
Operators can become familiar with the system and run the production process in a virtual environment, which increases engagement while reducing stress during plant startup.
Short commissioning time
The ability to analyze, test, and fully master the system by technologists, operators, and maintenance staff is crucial for reducing commissioning time. It enables achieving high product quality from the very first production batch.