Control system upgrades

Control-Service – Control system upgrades

Take care of your company’s development

In times of rapid technological progress, the reliability of control systems is crucial to ensuring production continuity and operational safety. We provide comprehensive modernization and migration of control systems, adapting them to current industry standards.

With our solutions, your company can operate faster, safer, and more efficiently, increasing competitiveness and readiness for further development.

Over time, automation systems lose technical support and spare parts availability. The use of obsolete components may lead to a number of significant operational and business limitations, such as:

long and unplanned downtime due to lack of available spare parts
high maintenance and servicing costs of outdated infrastructure
difficulties in integrating modern solutions and limited possibilities for further system expansion
increased risk of failures, and consequently potential production losses
limited compliance with current safety and cybersecurity standards

Benefits of having up-to-date software

Up-to-date software is the foundation for the further development of a company in line with modern technological standards. Upgrading the control system translates into a number of significant benefits.

Greater reliability

Reduction of the risk of downtime and failures resulting from the operation of outdated systems

Higher efficiency

Modern features and optimizations enable more effective process management

Improved safety

Up-to-date software versions include fixes and mechanisms protecting against cyber threats and unauthorized access

Access to technical support

Up-to-date software ensures access to manufacturer support, including updates that improve system stability and functionality

SCADA software such as AVEVA, System Platform, and InTouch is continuously evolving to meet increasing demands in industrial process management. Migrating these systems enables the achievement of measurable operational and technological benefits:

improved operations through better integration with modern devices and analytical systems, increasing process control
increased operational safety through implementation of current patches and mechanisms compliant with applicable standards
improved real-time data management, enabling faster decision-making and better production results
increased efficiency and access to new functionalities – systems operate faster and more stably, while extended integration capabilities with IT systems and mobile access make production management more intuitive and effective

Simatic PCS 7 is an advanced process automation system widely used across many industrial sectors. We offer comprehensive modernization services that include:

updating older versions of Simatic PCS 7 to the latest versions, ensuring compatibility with modern devices and greater integration capabilities with other systems
optimization of production processes through the use of advanced data analysis functions and improved real-time operations management
increased system flexibility, enabling easy implementation of changes and scaling of production depending on requirements

Although Simatic S5 systems have been in long-term operation and proven reliability, they no longer meet the current requirements of modern industry. We offer a comprehensive approach to control system migration, including:

comprehensive migration to the Simatic S7 platform, including program conversion, hardware replacement, and integration of the new system with existing processes
modernization of the control infrastructure, enabling more effective monitoring and optimization of production processes
increased operational efficiency through the use of modern technologies available in the S7 platform, such as advanced diagnostics and remote monitoring functions

Migration to Simatic S7 systems not only eliminates risks associated with maintaining outdated solutions, but also creates a solid foundation for implementing modern and innovative automation technologies.

WinCC is one of the most commonly used SCADA solutions in industry. Regular system updates are crucial to ensure stability, security, and compatibility with modern technologies. As part of our services, we offer:

updating WinCC to the latest versions, ensuring compatibility with current operating systems and modern hardware
implementation of new functionalities that increase the efficiency of monitoring and production process management
implementation of current security patches and advanced protection mechanisms against cyber threats

Thanks to the WinCC system upgrade, the company gains a more stable, more secure, and more efficient industrial process monitoring environment.

Planning and preparation → execution → validation

Why choose us?

We have many years of experience in industrial automation system modernization. We combine engineering expertise with a practical approach to project execution, which allows us to effectively support the development of industrial companies. We provide:

minimized downtime thanks to efficient planning and organization of modernization works
solutions tailored to individual needs and the specific nature of the facility
professional support at every stage of the project – from analysis and concept, through implementation, to system optimization

Cooperation with us allows you to fully utilize the potential of modern technologies and increase the efficiency and safety of production processes.